Report #77 โ Submitted 2026-07-27 18:33:14
| No | Observation | Status |
|---|---|---|
| 1 | keep martials in incorrect location | Low Risk |
| 2 | Conveyor rollers fall down in casting | Low Risk |
| 3 | waste not taken to designated area in melting | Low Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
17.43 โ Below minimum
|
1.82 | 14.25 | 29.86 | Crucible 13.2 |
| HC
min: 24T
|
16.09 โ Below minimum
|
3.33 | 1.82 | 14.58 | Blocks make 3.334 |
| SWM1 | 0.00 | 0.00 | 5.38 | 5.38 | Added to start up |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Acceptable | Damaged block for Lunder |
| Hand Over | Acceptable | Repaired Damaged part but required PH before use |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Stopped | โ | 0 | 0 | 0 | 0 | 0.0% | 0.0% | 0.0% | HF Cleaning |
| 14 | Stopped | โ | 0 | 0 | 0 | 0 | 0.0% | 0.0% | 0.0% | HF Cleaning |
| 16 | Stopped | โ | 0 | 0 | 0 | 0 | 0.0% | 0.0% | 0.0% | HF Cleaning |
| TOTAL PRODUCTION | 0 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 0 | 0% | 0% | 0% | โ | |||||
| ๐ฝ Machines Received from Previous Shift: | 1 | ๐ผ Machines Handed Over: | 0 |
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| Melting Forklift | Broken Glass | 720 min | Send to maintenance | NA | Maintenance | In Progress | โ |
| LPH | Not running | 720 min | Reported | NA | Maintenance | In Progress | โ |
| Die Model | Status | Remarks |
|---|---|---|
| 640-15" | Completed | Done |
| 640-16" M1 | Completed | Done |
Because of no strontium in melting work stopped HF cleaning done SWM 1 charging metal started