Report #78 โ Submitted 2026-07-29 07:11:42
| No | Observation | Status |
|---|---|---|
| 1 | wheels pallets putting on the forklift street in casting | Low Risk |
| 2 | Forklift fill of chips and not clean in melting | Medium Risk |
| 3 | keep martials in incorrect location | Low Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
16.00 โ Below minimum
|
0.00 | 0.00 | 16.00 | โ |
| HC
min: 24T
|
30.80 | 4.32 | 0.00 | 26.48 | โ |
| SWM1 | 22.40 | 0.00 | 10.20 | 32.60 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Bad | Damaged block for Lunder |
| Hand Over | Bad | Repaired Damaged part but required PH before use |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Running | 640-17" | 0 | 0 | 0 | 0 | 0.0% | 0.0% | 0.0% | HF Cleaning |
| 5 | Stopped | SMX201-22" | 0 | 1 | 1 | 2 | 100.0% | 50.0% | 50.0% | Stopped issue with machine |
| 14 | Running | 640-16" | 15 | 1 | 0 | 16 | 6.3% | 6.3% | 0.0% | HF Cleaning |
| 15 | Running | 640-15" | 4 | 0 | 0 | 4 | 0.0% | 0.0% | 0.0% | HF Cleaning |
| TOTAL PRODUCTION | 22 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 3 | 13.6% | 9.1% | 4.5% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| Idex | interlock with SWM 1 | 180 min | Solved | NA | Maintenance | Closed | โ |
| LPH | Not running | 720 min | Reported | NA | Maintenance | โ | โ |
| LPDC 14 | DM water/ cooling zone 5 | 60 min | Solved | NA | Maintenance | Closed | โ |
| Die Model | Status | Remarks |
|---|---|---|
| 640-16" | Completed | Done |
| 640-17" M1 | Not Completed | LM pending |
| 640-15" | Completed | 4H to 5H par code changed |