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Report #8 โ€” Submitted 2026-06-01 19:19:34

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-01
Day โ€” Team D
TOTAL NDT OK
131
Units
TOTAL HC&FC REJECT
11
Units
H&F REJECTION %
7.48%
of total production
NDT REJECTION %
3.40%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-01
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
16
Total Absent:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 SWM 2 Heat Exhaust Duct Overheated High Risk
2 Heat Stress During Metal transfer by forklift due to no AC Medium Risk
3 Heat Stress in Die Maintenance Workshop Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 25,450.00 -6,000.00 0.00 31,450.00 โ€”
HC
min: 24T
 0.00 0.00 0.00 0.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 33,400.00 5,500.00 0.00 27,900.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad Blocked
Hand Over Bad Still Blocked, metal removed up to take tapping from HA
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped 640-17" 66 6 1 73 9.6% 8.2% 1.4% Stop Due to metal feeding
17 Stopped SMX201-22"-M6 65 5 4 74 12.2% 6.8% 5.4% Stop due to metal feeding
TOTAL PRODUCTION 147 โ€”โ€”โ€”โ€”
TOTAL REJECTION 16 10.9% 7.5% 3.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
SWM 2 ME Brake issue 0 min Reported NA Maintenance โ€” โ€”
Forklift D2 AC issue 0 min Reported NA Maintenance โ€” โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16" Completed โ€”
SMX201-22 โ€” โ€”
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