Report #9 โ Submitted 2026-06-01 19:27:29
| No | Observation | Status |
|---|---|---|
| 1 | SWM 2 Heat Exhaust Duct Overheated | High Risk |
| 2 | Heat Stress During Metal transfer by forklift due to no AC | Medium Risk |
| 3 | Heat Stress in Die Maintenance Workshop | Medium Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
25,450.00 | -6,000.00 | 0.00 | 31,450.00 | โ |
| HC
min: 24T
|
0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 33,400.00 | 5,500.00 | 0.00 | 27,900.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Bad | Blocked |
| Hand Over | Bad | Still Blocked, metal removed up to take tapping from HA |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 6 | Stopped | 640-17" | 66 | 6 | 1 | 73 | 9.6% | 8.2% | 1.4% | Stop Due to metal feeding |
| 17 | Stopped | SMX201-22"-M6 | 65 | 5 | 4 | 74 | 12.2% | 6.8% | 5.4% | Stop due to metal feeding |
| TOTAL PRODUCTION | 147 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 16 | 10.9% | 7.5% | 3.4% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| LPDC 17 | Robot issue Gripper | 75 min | โ | โ | Maintenance | Closed | โ |
| Laser marking #1 | Not running | 690 min | โ | โ | Maintenance | Open | โ |
| SWM2 | Exhaust Duct Overheated | 720 min | โ | โ | Maintenance | Open | โ |
| Die Model | Status | Remarks |
|---|---|---|
| 640-16" | Completed | โ |
| SMX201-22' | Completed | โ |
Preparing to take tapping from HA. Need to stop SWM2 ASAP