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Date & Shift
2026-08-04
Night โ€” Team C
TOTAL NDT OK
341
Units
TOTAL HC&FC REJECT
33
Units
H&F REJECTION %
8.17%
of total production
NDT REJECTION %
7.43%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-04
Shift:
Night
Supervisor:
Al Julanda
Team:
C
Total Attendance:
13
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
2
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
19.00
โš  Below minimum
11.50 11.00 18.50 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable HA to SWM2 bad ( metal solidify)
Hand Over Acceptable HA to SWM2 bad ( metal solidify)
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running CV40-22 49 7 5 61 19.7% 11.5% 8.2% โ€”
5 Running CV41-22 70 4 0 74 5.4% 5.4% 0.0% โ€”
6 Running SMX201-22 58 8 9 75 22.7% 10.7% 12.0% โ€”
14 Stopped 640-16 M2 0 6 11 17 100.0% 35.3% 64.7% stopped no feedback due to L.M issues
15 Running 640-17 77 4 0 81 4.9% 4.9% 0.0% โ€”
16 Running 640-16 87 4 5 96 9.4% 4.2% 5.2% โ€”
TOTAL PRODUCTION 404 โ€”โ€”โ€”โ€”
TOTAL REJECTION 63 15.6% 8.2% 7.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-15'' Not Completed injector stuck on upper mold
CV98 Not Completed lower mold pending
๐Ÿ“
ADDITIONAL REMARKS

started shift with issues with Laser marking machines, due to this we were unable to control rej. Mc 14 started and stopped because of this

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