Report #94 โ Submitted 2026-08-06 07:14:09
| No | Observation | Status |
|---|---|---|
| 1 | D2 brakes not working well | Medium Risk |
| 2 | Casting dec not organised | Low Risk |
| 3 | DM spot not cleaning | Low Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
0.00 | 0.00 | 0.00 | 0.00 | โ |
| HC
min: 24T
|
19.38 โ Below minimum
|
9.26 | 7.90 | 18.02 | โ |
| SWM1 | 26.70 | 7.63 | 9.26 | 28.33 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Good | โ |
| Hand Over | Good | Cleaned |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Running | CV98-20 | 30 | 3 | 4 | 37 | 18.9% | 8.1% | 10.8% | โ |
| 6 | Running | SMX201-22 m7 | 48 | 8 | 7 | 63 | 23.8% | 12.7% | 11.1% | โ |
| 14 | Running | 640-16 m2 | 90 | 6 | 6 | 102 | 11.8% | 5.9% | 5.9% | โ |
| 15 | Running | 640-17 m2 | 85 | 4 | 0 | 89 | 4.5% | 4.5% | 0.0% | โ |
| 16 | Running | 640-16 m1 | 100 | 4 | 4 | 108 | 7.4% | 3.7% | 3.7% | โ |
| TOTAL PRODUCTION | 399 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 46 | 11.5% | 6.3% | 5.3% | โ | |||||
| ๐ฝ Machines Received from Previous Shift: | 4 | ๐ผ Machines Handed Over: | 5 |
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| LPDC4 | Heater fault | 60 min | Rectified | MA | Maintenance | Closed | โ |
| Die Model | Status | Remarks |
|---|---|---|
| CA90-22 m1 | Completed | โ |
| SMX211-24 | Not Completed | Upper mold -change date |
We were able to feeding 5 machines throughout the work with the necessary metal required by using one driver forklift