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Date & Shift
2026-08-07
Day โ€” Team B
TOTAL NDT OK
188
Units
TOTAL HC&FC REJECT
28
Units
H&F REJECTION %
12.02%
of total production
NDT REJECTION %
7.30%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-07
Shift:
Day
Supervisor:
OMAR
Team:
B
Total Attendance:
16
Total Absent:
4
Was the Lean Meeting conducted?:
No
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 L15 quenching tank pipe (minor water leak) Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
14.00
โš  Below minimum
22.14 0.00 -8.14 โ€”
SWM1 32.85 26.50 9.73 16.08 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running CV44 22" 25 7 1 33 24.2% 21.2% 3.0% โ€”
5 Running CV44 22" 74 5 3 82 9.8% 6.1% 3.7% โ€”
6 Running CV98 22" 62 5 3 70 11.4% 7.1% 4.3% โ€”
14 Running CV40 22" 7 5 0 12 41.7% 41.7% 0.0% โ€”
15 Running 640 15" 13 6 10 29 55.2% 20.7% 34.5% โ€”
16 DCO 640 16" M1 7 0 0 7 0.0% 0.0% 0.0% Stopped because of more defects DCO (640 17" M1)
TOTAL PRODUCTION 233 โ€”โ€”โ€”โ€”
TOTAL REJECTION 45 19.3% 12.0% 7.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640 17" M1 Completed โ€”
640 17" M2 Not Completed all completed remaining (Lower Mold).
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