๐Ÿ“„ Previous Shift Report

Report #99 โ€” Submitted 2026-08-08 06:52:37

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-08
Night โ€” Team A
TOTAL NDT OK
211
Units
TOTAL HC&FC REJECT
37
Units
H&F REJECTION %
13.03%
of total production
NDT REJECTION %
12.68%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-08
Shift:
Night
Supervisor:
Ahmed Ali
Team:
A
Total Attendance:
10
Total Absent:
6
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
7
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 22.14
โš  Below minimum
 10.85 7.43 18.72 โ€”
SWM1 26.50 7.43 6.43 25.50 we add reject wheels idex stopping a lot
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running cv44-22" 51 7 6 64 20.3% 10.9% 9.4% โ€”
5 Running cv41 62 9 18 89 30.3% 10.1% 20.2% โ€”
6 Running ca90 65 5 4 74 12.2% 6.8% 5.4% โ€”
14 Stopped cv40-22" 19 10 8 37 48.7% 27.0% 21.6% stop at 12.00 more rejection and mantaince issue
15 Running 640-17-m2 14 6 0 20 30.0% 30.0% 0.0% start by 2 AM
TOTAL PRODUCTION 284 โ€”โ€”โ€”โ€”
TOTAL REJECTION 73 25.7% 13.0% 12.7% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 5 ๐Ÿ”ผ Machines Handed Over: 5
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17-m2 Completed full service
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