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Date & Shift
2026-07-04
Night โ€” Team D
TOTAL NDT OK
274
Units
TOTAL HC&FC REJECT
22
Units
H&F REJECTION %
6.98%
of total production
NDT REJECTION %
6.03%
of total production
DOWNTIME (min)
580
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-04
Shift:
Night
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
15
Total Absent:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Gas trolly chain hook damaged Medium Risk
2 Floor of chips yard full of cooling fluid Medium Risk
3 Gloves not thoued in dustbin Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
20.29
โš  Below minimum
0.87 0.00 19.42 added 9340 kg rej wheels and 1025 kg block
HC
min: 24T
21.29
โš  Below minimum
-3.46 0.00 24.75 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 444-18" 4H 76 4 3 83 8.4% 4.8% 3.6% โ€”
6 Running 640-17" M1 90 5 6 101 10.9% 5.0% 5.9% 12:20 to 1:00 Rework
7 Breakdown 640-17" M 2 0 0 0 0 0.0% 0.0% 0.0% 12:30 to 7 AM BD
15 Running 666-18" 5H 64 6 4 74 13.5% 8.1% 5.4% โ€”
16 Running 777-18" 5 H 44 7 6 57 22.8% 12.3% 10.5% โ€”
TOTAL PRODUCTION 315 โ€”โ€”โ€”โ€”
TOTAL REJECTION 41 13.0% 7.0% 6.0% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LPDC 7 Conveyor issue 420 min Reported NA Maintenance Open โ€”
LPDC 15 Robot stopped 20 min Reported NA Maintenance Closed โ€”
LPDC16 Heater B stopped 140 min Reported NA Maintenance Closed โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
R69 Completed Done
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