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Report #49 โ€” Submitted 2026-07-09 19:11:23

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2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A 2026-11-01 ยท Night ยท D 2026-11-01 ยท Day ยท A 2026-11-01 ยท Day ยท A 2026-10-24 ยท Night ยท C 2026-10-24 ยท Night ยท C
Date & Shift
2026-07-09
Day โ€” Team C
TOTAL NDT OK
375
Units
TOTAL HC&FC REJECT
28
Units
H&F REJECTION %
6.65%
of total production
NDT REJECTION %
4.28%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-09
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
14
Total Absent:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 water leak in quenching tank L15 High Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 17.00
โš  Below minimum
 -13.90 0.00 30.90 โ€”
HC
min: 24T
 25.50 5.00 0.00 20.50 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad HA to SWM2 bad ( metal solidify)
Hand Over Bad HA to SWM2 bad ( metal solidify)
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
5 Running 666-17 64 4 0 68 5.9% 5.9% 0.0% โ€”
6 Running 640-17 80 8 3 91 12.1% 8.8% 3.3% โ€”
7 Running 640-17 90 5 4 99 9.1% 5.1% 4.0% โ€”
14 Running 777-17 64 6 7 77 16.9% 7.8% 9.1% โ€”
16 Running R62-18 77 5 4 86 10.5% 5.8% 4.7% more flash
TOTAL PRODUCTION 421 โ€”โ€”โ€”โ€”
TOTAL REJECTION 46 10.9% 6.7% 4.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
R69 Completed โ€”
boro Completed โ€”
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