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Date & Shift
2026-07-19
Day โ€” Team D
TOTAL NDT OK
298
Units
TOTAL HC&FC REJECT
42
Units
H&F REJECTION %
11.32%
of total production
NDT REJECTION %
8.36%
of total production
DOWNTIME (min)
60
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-19
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
13
Total Absent:
7
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
3
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Waste gloves througed in the machine Low Risk
2 Screw not install properly to the mould in the machine Medium Risk
3 The forklift in melting without AC Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
21.50
โš  Below minimum
6.90 13.00 27.60 โ€”
HC
min: 24T
24.90 9.10 6.90 22.70 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17" M1 96 6 3 105 8.6% 5.7% 2.9% โ€”
6 Running 640-17" M2 81 6 7 94 13.8% 6.4% 7.5% โ€”
7 Running Boro 112 19 3 0 22 13.6% 13.6% 0.0% Start 4:30 PM
14 Running SMX201-22" M 7 17 10 7 34 50.0% 29.4% 20.6% Stopped and started twice in shift
15 Running CV 98-20" M 2 55 7 7 69 20.3% 10.1% 10.1% โ€”
16 Stopped 666-17" 5H 30 10 7 47 36.2% 21.3% 14.9% HighRej
TOTAL PRODUCTION 371 โ€”โ€”โ€”โ€”
TOTAL REJECTION 73 19.7% 11.3% 8.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
Convyour stopped 60 min Infrm maintenance NA Maintenance Closed โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
777-17" Completed โ€”
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