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Date & Shift
2026-07-23
Night โ€” Team A
TOTAL NDT OK
309
Units
TOTAL HC&FC REJECT
47
Units
H&F REJECTION %
11.93%
of total production
NDT REJECTION %
9.64%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-23
Shift:
Night
Supervisor:
โ€Humaid Al Mazroui
Team:
A
Total Attendance:
12
Total Absent:
6
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Pipe water leak LPDC 7 Medium Risk
2 Safety wire removed from LPDC 16 Medium Risk
3 Dross pin in casting not good for use Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
23.00
โš  Below minimum
9.40 27.00 40.60 โ€”
HC
min: 24T
16.00
โš  Below minimum
7.00 13.00 22.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running Smx201-22 M7 57 7 7 71 19.7% 9.9% 9.9% โ€”
6 Running Vision 640-17 M1 80 8 6 94 14.9% 8.5% 6.4% โ€”
7 Running Vision 640-17 M2 58 6 1 65 10.8% 9.2% 1.5% Breadown from 1:20 am to 3:15 am furnace sensor problem and heater
15 Running Vision 640-15 M1 56 12 16 84 33.3% 14.3% 19.1% Breakdown conveyor problem 2 hours
16 Running Vision 640-16 M1 58 14 8 80 27.5% 17.5% 10.0% Breakdown
TOTAL PRODUCTION 394 โ€”โ€”โ€”โ€”
TOTAL REJECTION 85 21.6% 11.9% 9.6% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16 M2 Completed โ€”
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