๐Ÿ“„ Previous Shift Report

Report #69 โ€” Submitted 2026-07-24 19:06:26

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2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A 2026-11-01 ยท Night ยท D 2026-11-01 ยท Day ยท A 2026-11-01 ยท Day ยท A 2026-10-24 ยท Night ยท C 2026-10-24 ยท Night ยท C 2026-09-15 ยท Day ยท A
Date & Shift
2026-07-24
Day โ€” Team C
TOTAL NDT OK
409
Units
TOTAL HC&FC REJECT
41
Units
H&F REJECTION %
8.18%
of total production
NDT REJECTION %
10.18%
of total production
DOWNTIME (min)
180
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-24
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
14
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 water leak from, from ac panel HA Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 27.23
โš  Below minimum
 10.79 11.85 28.29 โ€”
HC
min: 24T
 13.22
โš  Below minimum
 10.79 19.57 22.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable HA to SWM2 bad ( metal solidify)
Hand Over Acceptable HA to SWM2 bad ( metal solidify)
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 DCO smx201-22 48 6 8 62 22.6% 9.7% 12.9% โ€”
6 Running โ€” 70 7 12 89 21.4% 7.9% 13.5% โ€”
7 Running โ€” 75 10 9 94 20.2% 10.6% 9.6% โ€”
14 Running โ€” 57 5 3 65 12.3% 7.7% 4.6% โ€”
15 Running โ€” 84 5 11 100 16.0% 5.0% 11.0% โ€”
16 Running โ€” 75 8 8 91 17.6% 8.8% 8.8% โ€”
TOTAL PRODUCTION 501 โ€”โ€”โ€”โ€”
TOTAL REJECTION 92 18.4% 8.2% 10.2% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
lpdc7 machine over temperature 180 min โ€” โ€” โ€” โ€” โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
666-17-4H โ€” โ€”
๐Ÿ“
ADDITIONAL REMARKS

more conveyor problems -de flashing issue xray feedback- caused high rejection rate

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