๐Ÿ“„ Previous Shift Report

Report #91 โ€” Submitted 2026-08-04 15:15:33

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2026-11-06 ยท Night ยท B 2026-11-06 ยท Day ยท C 2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B
Date & Shift
2026-08-03
Day โ€” Team D
TOTAL NDT OK
335
Units
TOTAL HC&FC REJECT
38
Units
H&F REJECTION %
9.67%
of total production
NDT REJECTION %
5.09%
of total production
DOWNTIME (min)
990
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-03
Shift:
Day
Supervisor:
Saud
Team:
D
Total Attendance:
14
Total Absent:
6
Was the Lean Meeting conducted?:
No
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Gloves keept in panel Closed
2 Swm1 water leak from panel AC Medium Risk
3 Forklift in melting without AC Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 19.30
โš  Below minimum
 9.48 20.30 30.12 โ€”
SWM1 29.28 20.30 14.20 23.18 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable No platform to clean properly
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Breakdown CV40-22 28 9 3 40 30.0% 22.5% 7.5% โ€”
5 Running CV98-20โ€ 57 4 3 64 10.9% 6.3% 4.7% โ€”
6 Running SMX201-22 70 6 3 79 11.4% 7.6% 3.8% โ€”
14 Running 640-15โ€ 47 7 5 59 20.3% 11.9% 8.5% โ€”
15 Running 640-17 74 6 3 83 10.8% 7.2% 3.6% โ€”
16 Running 640-16 59 6 3 68 13.2% 8.8% 4.4% โ€”
TOTAL PRODUCTION 393 โ€”โ€”โ€”โ€”
TOTAL REJECTION 58 14.8% 9.7% 5.1% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 6 ๐Ÿ”ผ Machines Handed Over: 5
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LPH 1 Not working 720 min Informed maintenance NA Maintenance Open โ€”
Lpdc 4 Conveyor issue 150 min Informed maintenance NA Maintenance Open โ€”
Idex Conveyor issues 120 min Informed maintenance NA Maintenance Closed โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16โ€ Completed Done
๐Ÿ“
ADDITIONAL REMARKS

More metal delay due to idex issue Magnesium not available at site in shift end

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